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Engineering and Design Support
We help product teams refine sensor designs, select materials, and address manufacturability early in development.
Quality-Focused Manufacturing
Printec supports medical OEMs with controlled processes and manufacturing capabilities for demanding applications.
Faster Path to Market
From prototypes and engineering samples to production volumes, we help keep programs moving forward.
Custom Sensor and Interface Solutions for Medical OEMs and Startups
- Disposable Sensors
- Wearable Health Products
- Emerging Medical Sensors
- Patient Monitoring Devices
- Diagnostic Equipment
- Imaging Systems
Your Partner In Medical Sensor Manufacturing
Rapid Prototyping
From idea to prototype efficiently and accurately.
Full-Scale Manufacturing
Scalable solutions for production needs.
Regulatory Expertise
ISO-compliant processes for FDA-ready products.
Custom Packaging / Global Distribution
Turnkey solutions from production to global delivery.
Electrocardiogram Sensors - ECG
High-precision sensors engineered to capture clean cardiac biopotential signals with low noise, flexible materials, and skin-safe adhesives. Ideal for diagnostic devices and wearable monitoring with ISO-certified manufacturing and customizable lead configurations.
Neuromuscular Stimulation Sensors - NMES
Durable, therapy-grade electrodes designed for controlled neuromuscular stimulation. Built to withstand high-intensity output with strong adhesion, optimized geometry for targeted muscle activation, and reusable or disposable design options.
Electromyography Sensors - EMG
High-sensitivity sensors built to measure micro-muscle activity with precision and low interference. Engineered with advanced shielding, consistent impedance, and customizable electrode spacing for clinical and performance-tracking applications.
Electroencephalography Sensors - EEG
Ultra-low-impedance brainwave sensors providing accurate neurological signal capture with ergonomic comfort and stable placement. Multi-channel integration supported, using conductive coatings that reduce artifacts and improve long-duration performance.
Pain-Relief Stimulation Sensors - TENS
Soft, flexible electrodes designed for controlled electrical pain therapy. Moisture-activated adhesive ensures safe, comfortable skin contact with long-lasting conductivity and durability across repeated treatment cycles.
OUR CLIENTS
FAQs for Custom Medical Sensors
Medical sensor performance depends on how electrode design, materials, adhesives, conductive layers, and the intended application work together in the final construction.
What types of medical sensors does Printec manufacture?
Printec manufactures custom sensors and electrodes for ECG, EMG, EEG, NMES, and TENS applications. We support medical devices used for diagnostic monitoring, physiological signal collection, therapeutic stimulation, wearable technology, and other specialized applications.
Can Printec help manufacture a medical sensor from an initial concept?
Yes. We work with OEMs at different stages of product development, from early concepts and prototypes to established products ready for production. Our team can review your design requirements and help determine a practical path toward manufacturing.
Does Printec provide design and engineering support?
Yes. Our team can review sensor construction, material stack-ups, electrode geometry, tolerances, adhesives, conductive materials, lead wires, connectors, and other requirements that may affect performance and manufacturability.
What parts of a medical sensor can be customized?
Customization may include the sensor’s shape, dimensions, electrode spacing, conductive materials, backing materials, adhesives, printed traces, lead wires, connectors, release liners, labeling, and packaging. Available options depend on the application and technical requirements.
Can Printec help select materials and adhesives?
Yes. Material recommendations can be based on factors such as skin-contact duration, flexibility, moisture exposure, adhesion strength, signal quality, stimulation requirements, expected use cycles, and the intended application environment.
Can you manufacture both disposable and reusable sensors?
Depending on the application, Printec can evaluate disposable, limited-use, and reusable sensor constructions. The appropriate design will depend on performance requirements, materials, cleaning considerations, wear time, and product-use conditions.
Do you support prototyping before full production?
Yes. Prototyping allows the sensor design, materials, dimensions, adhesion, electrical performance, and assembly process to be evaluated before moving into production. Once the design is approved, Printec can support the transition to scalable manufacturing.
What production quantities can Printec support?
Printec supports programs ranging from prototype and pilot quantities to ongoing production volumes. Minimum order quantities and production requirements vary based on the materials, manufacturing process, tooling, packaging, and complexity of the sensor.
Can Printec take over an existing medical sensor program?
Yes. We can evaluate existing programs that need a new manufacturing partner. This typically involves reviewing the drawings, bill of materials, approved samples, tooling, quality requirements, testing criteria, annual usage, and any required validation or transfer documentation.
What quality certifications does Printec maintain?
Printec operates under established quality-management systems, including ISO 13485 for medical-device manufacturing. The specific quality, inspection, traceability, testing, and documentation requirements for each project can be reviewed during the quotation and development process.
What information is needed to request a quote?
Providing the following information will help us evaluate your project:
- Drawings, CAD files, or available samples
- Sensor type and intended application
- Dimensions and electrode configuration
- Material or adhesive requirements
- Lead wire and connector requirements
- Disposable or reusable expectations
- Estimated annual usage
- Testing and quality requirements
- Packaging and labeling requirements
- Target production schedule
You can still contact us if some of these details have not been finalized. Our team can help identify the information needed to move the project forward.
How long does it take to develop a custom medical sensor?
Development and production lead times depend on the sensor’s complexity, material availability, tooling, testing requirements, prototype revisions, and order quantity. After reviewing the project specifications, Printec can provide a more accurate development and production schedule.
Does Printec provide custom packaging and global delivery?
Yes. Printec can evaluate custom packaging, labeling, assembly, and distribution requirements as part of the manufacturing program. Packaging specifications should be discussed early so they can be incorporated into the quotation and production plan.
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